Bipolar Plates | Hydrogen Fuel Cell Production & Electrolysis

Bipolar Plates

Metal Bipolar & Cooling Plates for Hydrogen Fuel Cell Production & Electrolysis

As global demand for clean and sustainable energy surges, Switzer is your premier partner in manufacturing metal flow field and cooling plates essential for hydrogen fuel cells and hydrogen generation. Our flow field plates deliver outstanding electrical and thermal conductivity, featuring channel customization option enhance output and efficiency.

Our rapid prototyping and seamless scale-up processes deliver metal flow field plates and the supporting components for bipolar plates quicker and more affordably than conventional manufacturing. Partner with Switzer to turn production challenges into distinct advantages and drive innovation forward.

Engineering Design Support

If you need it, our engineers and experts are here to help.

Low Cost Tooling

Easily modify designs without a significant investment.

Prototype to Production

We have expertise across each phase of your project.

Lifecycle Support

We’ll stay with you through every component evolution.

Built-In Efficiencies

When compared to stamping or forming manufacturing methods, our photochemical machining has efficiencies built into every step of the process to produce precise and complex metal bipolar plates and meshes with ease.

Optimized Flow Field designs options

  • Channels on one side of the plate
  • Symmetrical channels on both sides of the plate
  • Asymmetrical channels on both sides of the plate
  • Channel surfaces within the US DOE’s roughness standards
  • Tight channel radiuses

Custom micro screens and meshes

  • Custom hole layout and cross section configurations
  • Single piece mesh withstand higher flow pressures than woven wire mesh
  • Burr free holes reduce blinding

Flexible and Scalable Production

Our process scales seamlessly from prototype through production. Our engineering team will work with you to develop a manufacturable flow field plate for prototype and pre-production, and when you are ready to scale up, you can rest easy knowing you can expect the same exact product in production volumes as you successfully tested at lower volumes.

Rapid Prototyping

  • Different prototype designs can be produced quickly to meet your internal timelines.

Low-Cost Tooling

  • Our low-cost tooling allows you to test multiple designs quickly and efficiently in order to help determine the optimized design for your fuel cell stack.

Fast Delivery

  • We can produce and deliver brand new bipolar and cooling plate designs within four weeks.

Experts Across Industries

Etched foil heating elements allow you to control temperature when you need to. Our unique designs have helped the following industries:
  • Military/Aerospace
  • Medical/Biotech
  • Battery/Energy
  • Industrial Equipment
  • Food Service Equipment
  • Consumer Goods
  • Automotive

Our process is unmatched in precision. We will work with you to ensure your component allows your finished product to perform as needed. The first step is a finished component that meets the exact specifications of your design.
  • Metal thickness: Up to 0.100”
  • Channel depth: Up to 030” deep
  • Channel width: Minimum of .006”
  • Mesh hole minimum diameter: .006”
  • Plate length and width: Up to 24” x 48”
  • Linear dimension tolerances: +/-10% of channel depth

We are able to create your component out of a number of practical and durable metals, including stainless steel, copper alloys, and aluminum. Our experts can help you determine the right material.

Metal Alloy Foil Element

  • Inconel
  • Copper
  • Beryllium Copper
  • Phosphor Bronze
  • Nickel
  • Stainless Steel
  • Nichrome

Base Laminate

  • Stainless steel
  • Monel
  • Aluminum

How Photochemical Machining Can Reduce Prototyping Costs for Hydrogen Electrolysis

Photochemical machining (PCM), also known as photochemical etching, can be a game changer when it comes to prototyping flow field plates for hydrogen electrolysis and hydrogen fuel cell stacks.
Read More »

Hydrogen Production: Advantages & Disadvantages of Different Methods

Hydrogen, often hailed as the fuel of the future, is a versatile energy carrier that can be produced from a wide array of sources and processes. Depending on the production method, hydrogen is classified into several types, each characterized by its environmental impact and feedstock. Here, we’ll outline some of the more common hydrogen production methods being used and explored to power our future.
Read More »

Capabilities to Support Your Exact Needs

Precision metal fabrication creates highly-accurate and detailed components. Our capabilities span the full spectrum to ensure every part meets your unique specifications and are delivered exactly when you need them.
  • Start-to-Finish Product Support
  • Trusted Vendor Partners
  • In-House Manufacturing & Engineering
  • Custom Packaging & Shipping

Consult with a Technical Sales Expert About Your Bipolar Plate Requirements

At Switzer, we know the world is going to adopt hydrogen fuel cell usage rapidly during the next five years. You need a partner who can produce in bipolar plates for high volumes to keep up with that demand. A consultation with our sales team is more than a quote, because Switzer does more than make your parts. Schedule your consultation to discuss:

Material Consultations

Prototype Assistance

Streamlining Supply Chains

Cost Efficiency & Savings

Paul Eppolito

Your Bipolar Plates Specialist is

Paul Eppolito

Business Development at Switzer
paul.eppolito@switzermfg.com

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