Thermal Management

Flexible Heaters | Etched Foil Heating Elements | Foil Heater System | Flexible Foil Heating | Etched Foil Element

Flexible Heating Elements and Cooling Plates For Optimal Thermal Conductivity

In manufacturing, thermal management is a critical component of performance, safety and efficiency. Whether you need cooling plates to optimize your reaction efficiency, or flexible heating elements to evenly distribute heat across your element, preventing overheating is crucial to your process.

Switzer is your precision component manufacturing partner. We understand the unique needs of thermal management across a number of industries, and have the internal expertise and skills to collaborate with you on your final design and configurations. Our manufacturing capabilities far exceed other methods when it comes to customization and precision, ensuring we deliver components that do exactly what you need them to, every time.

Engineering Design Support

If you need it, our engineers and experts are here to help.

Delivery Guarantee

We'll deliver your order on time, or we'll pay the freight.

Prototype to Production

We have expertise across each phase of your project.

Lifecycle Support

We’ll stay with you through every component evolution.

Meeting The Demands Of The Industry

Thermal management is crucial across many industries, and ineffective heating or heat distribution can grind your operations to a halt. Each application is unique, and you need thermal management components that do the specific task at hand. From overcoming size restraints to components durable enough to withstand repeated thermal cycling, it’s important that your components can integrate seamlessly into the larger system at work while meeting your design requirements.
  • Optimized flow field channel designs / Complex channel options.
  • Custom complementary components, such as microscreens and meshes.
  • Precision manufacturing for tight channel radiuses and depths.
  • Practical and durable metal and base laminate materials.
  • In-house tooling and rapid prototyping.
  • ISO-certified process.
  • Compliance with regulatory standards across regions and industries.

Component Capabilities That Meet Your Exact Needs

Our manufacturing expertise includes a range of products specific to thermal management. Our extensive experience manufacturing components for these applications means you can trust a Switzer component to deliver.
Flexible Heaters | Foil Heater | Etched Foil Flexible Heaters | Flexible Heating Foil | Custom Etched Foil Heating Elements

Foil Heating Elements

  • Consumer electronics
  • Defrosters
  • Aerospace
  • Anti-icers
  • Portable heating units
  • Wearables
Flexible Heaters | Etched Foil Heater Elements | Etched Foil Heaters Manufacturers | Etched Foil Silicone Rubber Heaters | Etched Foil Element Technology

Flexible Heaters

  • Automotive seat heating
  • Medical devices
  • Pipe and tank heating
  • Electronics
  • Extruder heating
  • Semiconductor manufacturing
Flow Field Plate | Channel Plate | Bipolar Plates for Fuel Cells | Battery Cooling Plates | Hydrogen Fuel Cell Bipolar Plate

Cooling Plates

  • Fuel cells
  • EV batteries
  • Commercial refrigeration
  • Power converters
  • Battery systems
  • Plate heat exchangers

The Advantages of Etched Foil Heating Elements vs. Wire Wound Elements

There are two common types of flexible heaters: wire wound and etched foil heating elements. Etched foil heating elements have become the engineer’s choice for the many advantages they can bring to an application.
Read More »

Every Project Starts with a Conversation

Chances are, your needs are specific. And our expertise is extensive. We want to learn as many of those details before taking on your project. When we know precisely what you need, we can develop a streamlined plan to produce it – in fact, we may be able to deliver more than you think.

Bringing Your Design to Life

Let’s bring your design to life so you (and we) can properly vet it. Our process actually allows for several designs to be arrayed on a single sheet, giving you more prototyping options than before. Producing your component exactly the way you need it is our only goal – often, prototyping is the best way to get there.

Our Superior Process at Work

Our photochemical machining process opens up a world of possibilities for your components. Every phase of this multi-step process is exceedingly precise and subject to stringent quality control – including 1st article inspections to guarantee dimensions. Our production processes are capable of both high and low volumes, and our production times are typically measured in days, not weeks, so you get your parts sooner.
Advanced Metal Components | Industrial Screen | Particle Size Reduction Techniques | Particle Filtration

On-Time Delivery Guaranteed

When it comes to precision parts, Switzer delivers. Specifically, we deliver in economical bundles or whatever packaging arrangements you request. We understand that accurate deliveries are critical to your performance metrics, so we make a simple promise: if your delivery is late, we pay the freight.

Consult with a Technical Sales Expert About Your Thermal Management Requirements

At Switzer, our in-house sales team is ready to help you expertly control temperatures for your specific application. Whether you don’t currently offer in-house etching or prefer to outsource it, Switzer will ensure you are utilizing your available capacity and keeping up with peak demand. Schedule your consultation to discuss:

Equipment Performance Optimization

Supply Chain Support

Material Customization

Material Consultations

Tracey Hibbert

Your Foil Thermal Management Specialist is

Tracey Hibbert

Business Development at Switzer
tracey.hibbert@switzermfg.com

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Associations

We are proud to partner with several organizations that stretch across a variety of industries where we have expertise.

4020 Jeffrey Blvd. | BUFFALO, NY 14219
P: (716) 821-9393 / (800) 875-1093

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